Lull 644B Parts Manual User Manual

Illustrated Parts ManualModels644B, 6K, 844C, 8K, 1044C & 10KP/N - 1100820RevisedApril 24, 2009

TABLE OF CONTENTS6Electrical Group - Engine (Deere) 4039D & 4039T. . . . . . . . . . . . . . 9.6.1Electrical Group - Engine (Deere) 4045D, 4045

1.41.101-400412789103456111111213141516171819202221232426251511192027282930313233342935363738363622212311Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31847 5 Disc, Inner Clutch, 2.0 mm Thick (.0787 in.)2 P31848 2 Disc, Inner Clutch, 1

01-40041.41.112789103456111111213141516181119202221232426251511192027282930313233342935363738363622212317Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.11 P31819 A/R Shim, 2.70 mm Thick (.1063 in.)P31820 A/R Shim, 2.75 mm Thick (.1082 in.)

1.42.101-4005111234657819101112131415161718192016202122232426252728293014152131333432353333222324Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31847 5 Disc, Inner Clutch, 2.0 mm Thick (.0787 in.)2 P31848 2 Disc, Inner Clutch, 1.5

01-4005111246578910111213141516171819201620212223242625272829301415213133343235333332223241.42.1Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.11 P31809 A/R Shim, 2.20 mm Thick (.0866 in.)P31810 A/R Shim, 2.25 mm Thick (.0886 in.)

1.43.11234567891011121314151618202223211917182018242526273130292825323334353601-4009Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31788 3 Ring, Piston 2 P31789 1 Ring, Retaining 3 P31912 1 Bearing, Ball 4 P31913 1 Ring

8USING THIS BOOKFigure 1This parts book covers all models, but some pages may only be specific to a few of them. To help you identify the page you’re

1.43.112345678910111213141516182022232119171820182425262731302928253233343536Rev. 00101-4006

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.33 P31929 A/R Washer, 1.00 mm Thick (.0394 in.)P31930 A/R Washer, 1.05 mm Thick (.0413

1.44.101-4005124567891011516171811121314192021222324252627283031323331373634383935404142443120242526272829454647454345Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31847 3 Disc, Inner Clutch, 2.0 mm Thick (.0787 in.)2 P31848 2 Disc, Inner Clutch, 1.

01-40051.44.1Rev. 001124567891011516171811121314192021222324252627283031323331373634383935404142443120242526272829454647454345

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.27 P31829 2 O-Ring28 P31828 2 O-Ring29 P31916 1 Carrier, Disc30 P31919 A/R Shim, 3.40 mm Th

1.30.101-4008123456789101112131145681.45.101-400812345678910111213114568Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31739 1 Shield, Plate2 P31954 1 Gear, Output3 P31738 1 Cover, Output Gear4 P31958 2 Wash

1.46.101-40091234567891031113129Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31989 1 Shaft, Central 2 P31733 1 Ring, Piston 3 P31845 2 Ring, Retaining 4 P31991 1 Bea

9The next page (2.40.1.1) shows that it contains the information for your machine model and serial number (Figure 3, H & I). The gray arrow (J) me

1.47.101-40101234567891071516171214131118192021222324Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P32074 1 Valve Insert2 P32075 1 Spring, Compression3 P32071 1 Ball4 P32011 1 Gasket5 P320

1.48.101-4011123456789105415161718111213141191923242021262522927282930313233343536373839404142434445Rev. 007

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.37728X 1 Control Valve Assembly - 4 Speed(Includes Items 1-45)1 P32070 1 Bracket, Clamp2 P3

1.49.11235678910121211121314151612134211701-4014Rev. 004

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P32085 6 O-Ring2 P32084 6 Union, Pipe3 P32087 1 Tube4 P32088 1 Tube5 P32086 1 Tube6 P3208

1.53.102-5001123456789101211121314151171093567Rev. 005

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES: ➊ For Replacement, Order Oil Cooler Kit 65021B.Kit Includes: 8180315, Oil Cooler w/

02-50021.53.1.102-5002123689101112771213161115109356414Rev. 007

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ For Machines with John Deere 6 cylinder use 10837526.➋ For Machines with John Deere

10SERIAL NUMBER LOCATIONSMachine Serial Number PlateStamped Machine Serial NumberThe machine serial number plate (1) is mounted in the cab, below seat

1.54.101-4013121078965434311121314181716151920214Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P32096 1 Plate, Cover2 P31980 4 Capscrew, Socket Hd., M6 × 10mm3 P32101 2 Capscrew, Hx.,

1.55.1Page 1.54.101-2002123456789106411121314151617181617151111920Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P03838 4 Cotter Pin, 1/8" × 1"2 35032A 1 Pin, Brake Cylinder3 P27980 1 Retainin

1.55.1.101-2003Page 1.54.1123456789104Rev. 006

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P04354 4 Capscrew, Hx., M20-2.5 x 50mm C8.82 P04613 4 Lockwasher, M203 38777B 1 Mount, P

TABLE OF CONTENTSSection 2 — Power PlantDeere 4039DEngine Mounting & Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

TABLE OF CONTENTSDeere 4045DEngine Mounting & Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.41.1Exhaust Assembly .

TABLE OF CONTENTS

11Engine Serial Number — CumminsTransmission Serial Number213V1069The engine serial number plate (1) is located on the right side of the engine, on ge

2.1.1Page 3.1.1Page 6.1.102-100321378459106618161412171513111920212223262425202729286Rev. 002

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P00205 11 Capscrew, Hx., 3/8"-16 × 1 1/4"P00204 1 Capscrew, Hx., 3/8"-16 ×

02-20062.2.102-2006123456789101261112141516171813171513Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ Not Factory Installed on Early Production Models.1 P01508 4 Nut Hx., 3/8"-162

2.3.102-300112456789101138121314151617181920212223233Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36461B 1 Tube, Intake to Frame2 10710600 3 Hose Clamp, 2 1/2"3 P10553 4 Hose Clamp,

2.4.102-40011234785691024655151617181112131420212219232425262729302831322116125Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. NOTES:➊ Used 644B-37, Early Production Only.1 36472A 1 Radiator Hose, Lower2 P10601 4 Hos

2.5.102-600112345678910151617181112131413192011Rev. 004

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 16461A 1 Accelerator Pedal (Includes Item 2)2 P20069 1 Bellows3 P00006 3 Capscrew, Hx., 1

TABLE OF CONTENTSSection 1 — Drive TrainDrive Train Group Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.1Front Driv

02-60042.5.1.102-60041235789101112131415161718727781920Rev. 00446212322

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ Order Item 3 for a Replacement.1 P01506 3 Nut, Hx., 1/4"-202 P01308 4 Lockwash

2.6.1Page 3.1.1Page 6.1.102-100321378459106618161412171513111920212223262425202729286Rev. 002

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P00205 11 Capscrew, Hx., 3/8"-16 × 1 1/4"P00204 1 Capscrew, Hx., 3/8"-16 ×

2.7.102-2007Rev. 00112345678910311121314151617161412

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ Not Factory Installed on Early Production Models.1 P26302 1 Clamp, Exhaust Pipe2 36

2.8.102-3002Rev. 001123456789102227111213141617181519202321242225222

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36398B 1 Tube, Intake to Frame2 P10553 7 Hose Clamp, #483 P31594 1 Elbow, Intake4 38095A

2.9.102-40011234785691024655151617181112131420212219232425262729302831322Rev. 001561112

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. NOTES:➊ Used Early Production Only.1 36472A 1 Radiator Hose, Lower2 P10601 4 Hose Clamp3

1.1.101-1002123456789101221112131415181716192021232425262728302932222Rev. 0083122

2.10.102-600112345678910151617181112131413192011Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 16461A 1 Accelerator Pedal (Includes Item 2)2 P20069 1 Bellows3 P00006 3 Capscrew, Hx., 1

02-60042.10.1.102-6004123456789101112131415161718727781920Rev. 003212322

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ Order Item 3 for a Replacement.1 P01506 3 Nut, Hx., 1/4"-202 P01308 4 Lockwash

2.11.1Page 3.1.102-100721378459106618161412171513111920212225232420262827Rev. 002

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P00205 11 Capscrew, Hx., 3/8"-16 × 1 1/4"P00204 1 Capscrew, Hx., 3/8"-16 ×

02-20122.12.102-2012Rev. 00112345678910311121314151617161412

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 37750X 1 Clamp, Exhaust Pipe2 65161A 1 Pipe, Exhaust Manifold3 37475X 2 Seal Clamp, Exhau

2.13.102-3010Rev. 004123456789102227111213141617181519202321242225222

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 65259B 1 Tube, Intake to Frame2 P10553 7 Hose Clamp, #483 P31594 1 Elbow, Intake4 65262A

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P00941 8 Capscrew, Hx., 1"-8 × 7" GR 82 P01259 16 Flatwasher, 1" SAE - H

02-40062.14.102-4006123478569102465515161711121314192021182223242527282629302Rev. 00456111226136

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. 1 39500B 1 Radiator Hose, Lower2 P10601 4 Hose Clamp3 39499B 1 Radiator Hose, Upper4 P0020

02-60102.15.102-60101234567891011121314151617227782324Rev. 008112318192021272526

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ Order Item 3 for a Replacement.1 P01506 3 Nut, Hx., 1/4"-202 P01308 4 Lockwash

2.16.1Page 3.1.102-100721378459106618161412171513111920212225232420262827Rev. 002

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P00205 11 Capscrew, Hx., 3/8"-16 × 1 1/4"P00204 1 Capscrew, Hx., 3/8"-16 ×

02-20122.17.102-2012Rev. 00712345678910311121314151617161412171818192021

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 37750X 1 Clamp, Exhaust Pipe2 65161A 1 Pipe, Exhaust Manifold3 37475X 2 Seal Clamp, Exhau

2.18.102-3011Rev. 00712345769101122681214161820212219232427252926302221315151728

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 65259B 1 Tube, Intake to Frame2 P10553 6 Hose Clamp, #483 P20854 1 Elbow, Intake4 65262A

1.1.201-10021234567891012211121314151817161920212324252627283029322213122Rev. 008

02-40062.19.102-4006123478569102465515161711121314192021182224252628292730312Rev. 00556231226136

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. 1 39500B 1 Radiator Hose, Lower2 P10601 4 Hose Clamp3 39499B 1 Radiator Hose, Upper4 P0020

02-60122.20.102-6012123456789101112131415161721778Rev. 003118201922232420

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ Order Item 3 for a Replacement.1 P01506 3 Nut, Hx., 1/4"-202 P01308 4 Lockwash

02-60102.20.1.102-60101234567891011121314151617227782324Rev. 003112318192021252726

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ Order Item 3 for a Replacement.1 P01506 3 Nut, Hx., 1/4"-202 P01308 4 Lockwash

2.21.1Page 3.1.102-1008213784591066181614121715131119202122252324202628276Rev. 002

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.644B6K844C8K1044C10K▼1 P00205 11 Capscrew, Hx., 3/8"-16 × 1 1/4"P00204 1 Capscrew

2.22.102-2013Rev. 0071456789101151213141516171817151323192021221918

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P04154 4 Capscrew, Hx., 10-1.5 x 30mm C8.82 P04608 4 Lockwasher, M103 37468X 1 Gasket, E

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P00941 8 Capscrew, Hx., 1"-8 × 7" GR 82 P01259 16 Flatwasher, 1" SAE - H

2.23.102-3012Rev. 007124678910113381213141517181916202122233332

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 39455B 1 Tube, Intake to Frame2 10710600 2 Hose Clamp, 2 1/2"3 P10553 5 Hose Clamp,

02-40072.24.102-4007123478569102465515161711121314192021182224252628292730312Rev. 00556231226136

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. 1 39500B 1 Radiator Hose, Lower2 P10601 4 Hose Clamp3 39499B 1 Radiator Hose, Upper4 P0020

02-60112.25.102-6011234567891011121314151617217782223Rev. 0031181920242526

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ Order Item 3 for Replacement.1 P01506 3 Nut, Hx., 1/4"-202 P01308 4 Lockwasher

02-10052.26.1Page 3.1.102-1005127891034561516171811121314212425262219202328272930313233343544Rev. 003

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P12182 REF Fuel Cap2 P10690 1 Reducer Bushing3 P20830 1 90° Elbow, Pipe to Hose (Replaces

02-10062.26.1.1Page 3.1.102-1006127891034561516111213141922232420182126252728293031323344Rev. 0031734

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P12182 REF Fuel Cap2 P10690 1 Reducer Bushing3 P20830 1 90° Elbow, Pipe to Hose (Replaces

1.2.101-90011235748910671211231211Rev. 004

02-20082.27.102-20081324567891015161112131415161218191710Rev. 00719172020212223

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ Not Factory Installed on Early Production Models.1 P32997 1 Gasket, Exhaust Pipe2 3

2.28.102-3003123456789101111121314111617181514192021222324252627281Rev. 003

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ Not Factory Installed on Early Production Models. N.S.S.= Not Sold Separate

2.29.102-400212111345678910655411121314151617181920212223242526272829303132512611Rev. 003

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. 1 P10601 4 Hose Clamp2 38061B 1 Radiator Hose, Upper3 38060B 1 Radiator Hose, Lower4 P002

02-40082.29.1.102-4008121113456789106554111213141516171819202122242526272829303132512623Rev. 0056136

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.644B6K844C8K1044C10K▼ 1 P10601 4 Hose Clamp2 66907B 1 Radiator Hose, Upper3 66908B 1 Radia

2.30.11234567891011121315161714181920191810Rev. 0042.30.102-60021234567891011121315161714181920191810

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 16461A 1 Accelerator Pedal (Includes Item 2)2 P20069 1 Bellows3 P00006 3 Capscrew, Hx., 1

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 35351B 1 Drive Shaft Assembly, Front2 P18749 2 Universal Joint Kit (Includes Item 3)3 P16

02-60072.30.1.102-6007Rev. 00812778345910111213146161718192015

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P01506 5 Nut, Hx., 1/4"-202 P01308 5 Lockwasher, 1/4"3 P00003 5 Capscrew, Hx.,

02-10022.31.1Page 3.1.102-1002127891034561516171811121314212425262219202328272930313233343544Rev. 003

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P12182 REF Fuel Cap2 P10690 1 Reducer Bushing3 P20830 1 90° Elbow, Pipe to Hose (Replaces

02-10102.31.1.1Page 3.1.102-1010127891034561617181911121314232627282420222530293132333435363744Rev. 00415

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P12182 REF Fuel Cap2 P10690 1 Reducer Bushing3 P20830 1 90° Elbow, Pipe to Hose4 P14047 6

02-2009scale 24%2.32.102-2009132456879910 1112131415161718192021221720193Rev. 00787232324

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ Not Factory Installed on Early Production Models.1 P32986 1 Clamp, V-band2 10265683

2.33.1102-300451152346789101127121314151617181920211Rev. 007

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P10553 5 Hose Clamp, #482 P31594 2 Elbow, Intake3 38052A 1 Tube, Intake to Frame4 36399B

01-100313A1.1.301-100312345610987111213161718192120232427262528293031212221Rev. 00822

02-30062.33.1.102-3006611123456789102614171819202122231Rev. 0071111213131516

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P10553 7 Hose Clamp, #482 P31594 2 Elbow, Intake3 38052A 1 Tube, Intake to Frame4 66180B

2.34.102-400212111345678910655411121314151617181920212223242526272829303132512611Rev. 003

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P10601 4 Hose Clamp2 38061B 1 Radiator Hose, Upper3 38060B 1 Radiator Hose, Lower4 P00202

02-40052.34.1.102-4005121113456789106554111213141516171819202122242526272829303132512623Rev. 0051366

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. 1 P10601 4 Hose Clamp2 66907B 1 Radiator Hose, Upper3 66908B 1 Radiator Hose, Lower4 P0020

2.35.102-60021234567891011121315161714181920191810Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 16461A 1 Accelerator Pedal (Includes Item 2)2 P20069 1 Bellows3 P00006 3 Capscrew, Hx., 1

02-60052.35.1.102-6005126789345101112131415161718871920123Rev. 004212322

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ Order Item 3 for Replacement.1 P01506 5 Nut, Hx., 1/4"-202 P01308 5 Lockwasher

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P00941 8 Capscrew, Hx., 1"-8 × 7" GR 82 P01259 16 Flatwasher, 1" SAE - H

02-60132.35.1.202-6007126783459101112136151617Rev. 008181914

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P01506 5 Nut, Hx., 1/4"-202 P01308 5 Lockwasher, 1/4"3 P00003 5 Capscrew, Hx.,

2.36.1Page 6.1.102-1004Page 3.1.11234567891041112131416171841920212622232425293031343332282735Rev. 004

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P12182 REF Fuel Cap2 P10690 1 Reducer Bushing3 P20830 1 90° Elbow, Pipe to Hose4 P14047 6

2.37.102-2005123456879101112131415161718192021222223242520235Rev. 004

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 37381X 1 Gasket, Exhaust Flange2 P04608 4 Lockwasher, M103 P04154 4 Capscrew, Hx., M10-1.

2.38.102-30051234567891011115161718111213141411192021222324252628271Rev. 004

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.644B6K844C8K1044C10K▼ N.S.S.= Not Sold Separately1 P10553 7 Hose Clamp, #482 36982X

2.39.102-4003123456978104565111213141516171819202123222425262728293031111611512Rev. 004

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. 1 P10601 4 Hose Clamp2 38061B 1 Radiator Hose, Upper3 38060B 1 Radiator Hose, Lower4 P002

1.2.201-90031234561098771211131415Rev. 004

2.40.102-60021234567891011121315161714181920191810Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 16461A 1 Accelerator Pedal (Includes Item 2)2 P20069 1 Bellows3 P00006 3 Capscrew, Hx., 1

02-60052.40.1.102-60051257893101112131415161718871920123Rev. 00346212223

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ Order Item 3 for Replacement.1 P01506 5 Nut, Hx., 1/4"-202 P01308 5 Lockwasher

02-10072.41.1Page 3.1.102-101121378459106618161412171513111920212225232420262827Rev. 004

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P00205 11 Capscrew, Hx., 3/8"-16 × 1 1/4"P00204 1 Capscrew, Hx., 3/8"-16 ×

02-20062.42.102-2006123456789101261112141516171813171513Rev. 004

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P01508 4 Nut Hx., 3/8"-162 P01310 4 Lockwasher, 3/8"3 P91168 1 Gasket, Exhaust

2.43.102-30011234567891027111213141516171819202122222Rev. 004

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 66675B 1 Tube, Intake to Frame2 P10553 7 Hose Clamp, #483 37651X 1 Elbow, Intake4 36569X

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 38863B 1 Drive Shaft Assembly, Front2 P18749 1 Universal Joint Kit (Includes Item 3)3 P16

02-40062.44.102-4006123478569102465515161711121314192021182224252628292730312Rev. 00556231226136

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. 1 39500B 1 Radiator Hose, Lower2 P10601 4 Hose Clamp3 39499B 1 Radiator Hose, Upper4 P0020

02-60102.45.102-60101234567891011121314151617227782324Rev. 004112318192021252726

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ Order Item 3 for a Replacement.1 P01506 3 Nut, Hx., 1/4"-202 P01308 4 Lockwash

TABLE OF CONTENTSSection 3 — Frame and Operator’s CompartmentMain Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.103-10011234587691012111314151618171112192021242322252611772726282930313233343511121317161818171118111719222324393637384041422317Rev. 001Page 7.16

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 ➊N.S.S. 1 Main Frame2 P00784 10 Capscrew, Hx., 3/4"-16 × 3 3/4" GR 83 P01507

3.1.1.11403-100212345610987111213161514171811 131819202122262524237191112131815161718121311182223232728293031293132333435363739381Rev. 001644B-37 (S/N

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 ➊N.S.S. 1 Main Frame2 P00784 10 Capscrew, Hx., 3/4"-16 × 3 3/4" GR 83 P01507

1.3.101-9002Rev. 0041254789103662312111211

03-10093.1.203-100912354678910111316171815141213112823242219201827262571213141521131211112219182316171818293031323336351Rev. 001Page 1.1.1Page 1.1.1Pa

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 ➊N.S.S. 1 Main Frame2 P00784 10 Capscrew, Hx., 3/4"-16 × 3 3/4" GR 83 P01507

3.1.303-10071210987435655566151214131116182120191723221616172425272628293130302832333435221316232232303637383916171816222728292321244041424344454623Re

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36167D 1 Tank Support Mount2 P00404 8 Capscrew, Hx., 1/2"-13 × 1 1/2"3 38389A 1

3.1.3.1 8K-42 S/N 101–14403-10081234598761056556111214161817151318191620212223272625242323262829303132333435131718192021222324231617181636 37252635373

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 ➍36167D 1 Tank Support Mount2 P00404 8 Capscrew, Hx., 1/2"-13 × 1 1/2"3 38389A

03-10103.1.403-10101234598761056556111214161817151318191620212223272625242323262829303132333435131718192021222324231617181636 3725263839Rev. 001Page 7

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36167D 1 Tank Support Mount2 P00404 8 Capscrew, Hx., 1/2"-13 × 1 1/2"3 38389A 1

3.2.103-3003Rev. 0031265431098721715161718141312111920212322262425717221727282931321773334353637383917454643444142728174748495023262731283032177175152

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36479X 4 Crownlock Nut, Hx., 5/8"-112 P33152 4 Rubber Mount, Two Piece3 36262A 4 Snu

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36878B 1 Drive Shaft Assembly, Rear2 P18749 2 Universal Joint Kit (Includes Item 3)3 P166

03-30043.2.1.103-3004Rev. 003126543109872171516171814131211192021232226242571722172728293031177323334353637381744454243404172817464748492317750513139

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36479X 4 Crownlock Nut, Hx., 5/8"-112 P33152 4 Rubber Mount, Two Piece3 36262A 4 Snu

A03-30023.2.2Rev. 004126543109872171516171814131211192324262529272871725173031323435177363738394041421748494647444573117505152532329303431333517717545

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36479X 4 Crownlock Nut, Hx., 5/8"-112 P33152 4 Rubber Mount, Two Piece3 36262A 4 Snu

03-30053.2.2.103-3005Rev. 0031265431098721715161718141312111923242625292728717251730313233341773536373839404117474845464344731174950515223177535434202

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36479X 4 Crownlock Nut, Hx., 5/8"-112 P33152 4 Rubber Mount, Two Piece3 36262A 4 Snu

3.3.103-20011234105678911121617151314181920212223242526272928Rev. 005

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P02057 4 Screw, Slotted Rd. Hd., #10-24 × 3/4"2 36830B 1 Cluster, Gauge (Includes It

3.3.1.103-200212435687910111213141516171820212219232426282725Rev. 007

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P02057 4 Screw, Slotted Rd. Hd., #10-24 × 3/4"2 36830B 1 Cluster, Gauge (Includes It

01-9004Rev. 00412345610987614151312111.3.2

3.3.1.203-2002124356879101112131415161718202119232426282725Rev. 00722

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P02057 4 Screw, Slotted Rd. Hd., #10-24 × 3/4"2 36830B 1 Cluster, Gauge (Includes It

3.4.103-9001Rev. 0011234567

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P33122 1 Steer Column Assembly2 P18740 1 Brush Assembly (Includes Item 3)3 N.S.S. 2 Screw

03-70013.5.103-700112345768910245611121314191817162021252426222723282930262645622282812121212245635343637Rev. 008Page 7.20.1456283833323134192015

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 65362B 1 Foot Pad, R.H.2 16228A 16 Bushing3 39253B 1 Outrigger Leg, R.H. (Includes Item 2

TABLE OF CONTENTSSection 4 — Boom and Transfer CarriageTransfer Carriage Assembly/Boom Cradle Assembly . . . . . . . . . . . . . . 4.1.1Outer Boom A

231456789101112151413181617241521201921722232154125242726131428293031217322154133353436373839182404.1.104-1001Rev. 002REINFORCEMENT PLATESERVICE KIT

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 38244C 1 Transfer Carriage2 P32689 8 Cover, Grease Fitting3 P15272 2 Grease Fitting, 1/8&

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 38864B 1 Drive Shaft Assembly, Rear2 P18749 1 Universal Joint Kit (Includes Item 3)3 P166

2139567810111213181716151420192221235423424252354262730292831235433324.1.204-1002Rev. 002REINFORCEMENT PLATESERVICE KIT

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 38244C 1 Transfer Carriage2 P32689 4 Cover, Grease Fitting3 P15272 2 Grease Fitting, 1/4&

04-20014.2.104-2001Rev. 0031235610974841112131417161518101514132019207721222324252726101414212525

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.644B6K844C8K1044C10K▼1 ➊N.L.A. 1 Outer Boom2 P01512 2 Nut, Hx., 5/8"-113 P01314 2 Lock

04-20034.2.1.104-2003Rev. 003123561097841112131417161518101514132019207721222324252726101414212525

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36953D 1 Outer Boom2 P00605 2 Capscrew, Hx., 5/8"-11 × 2 1/4"3 P01314 2 Lockwas

4.3.104-2002Rev. 001123456768910711131618171514121519202221221920192021

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36917D 1 Inner Boom2 16369A 1 Nut, Extension Cylinder Rod3 P02612 1 Setscrew, Socket-Cup

080604020-204.4.104-30051734568910211121314152215161718 1920212322242526293031323334353637383940414243364445454649474850225272747393951525354552827562

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P00404 4 Capscrew, Hx., 1/2"-13 × 1 1/2"2 P01312 24 Lockwasher, 1/2"3 P012

EFFECTIVITY PAGE1100820644B/6K/844C/8K/1044C/10KJune 23, 2003 - B-009 - Revised ManualFebruary 25, 2005 - C - Replaced all branding with JLGApril 24,

1.4.1262501-30011234561098712345671112131418171516192324202125262218272829323130333435363738414042393043441011Rev. 002

080604020-204.4.1.104-30111234856791011121314151617181711192122232324252829262712303234353840393736333133414243444546474849424344113636111150515355435

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P03196 1 Capscrew, Button Hd. Socket, 1/4"-20 × 3/4"2 P01308 1 Lockwasher, 1/4&

08 06 04 02 0- 2 04.4.1.204-30071234856791011121314151617181711242522231226283031343635333229272937383940414243444538394011323211114647495139504844535

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P03196 1 Capscrew, Button Hd. Socket, 1/4"-20 × 3/4"2 P01308 1 Lockwasher, 1/4&

080604020-2004-30084.4.1.304-30081234856791011121314151621202325283132302926243334363738394041354245484950515253174618Rev. 007192212131453201354555657

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 66874D 1 Outer Boom 2 P11678 2 Geaser Fitting, Drive3 P32689 2 Cover, Grease Fitting4 P01

4.5.12904-30041234562109871112131415161718232221201919182021241256732625563272829303132343332333435383736424140394546474845464847444420204950891011515

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 ➊P03236 - Capscrew, Button Hd. Socket, 1/2"-20 × 3/4"➊P03237 16 Capscrew, Butto

4.5.1.104-301212345621098711121314151617201918182112567323225632425262728293130293031323534333938373642434445424345444141504647891011484940Rev. 004502

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 ➊P03236 - Capscrew, Button Hd. Socket, 1/2"-20 × 3/4"➊P03237 16 Capscrew, Butto

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31521 2 Trunnion Bracket (Includes Items 2–5)2 P13786 1 Grease Fitting3 P31524 2 Locatin

04-30134.5.1.204-301323456109871112131415161821201919221256733029563343536373839403740234289101143Rev. 004361242526272841373739384131323312717

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 ➊P03236 - Capscrew, Button Hd. Socket, 1/2"-20 × 3/4"➊P03237 18 Capscrew, Butto

04-30134.5.1.304-3017234561098711121314151618212019192212567328275633233343536373437233989101140Rev. 004124252638343436353829303112717

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 ➊P03236 - Capscrew, Button Hd. Socket, 1/2"-20 × 3/4"➊P03237 18 Capscrew, Butto

04-30184.5.1.404-30182345610987111213141516182120191922125673282756332333536373437233989101140Rev. 0081242526383436353829303112717

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 ➊P03236 - Capscrew, Button Hd. Socket, 1/2"-20 × 3/4"➊P03237 18 Capscrew, Butto

4.5.1.504-30192345610987111213141516182120191922125673282756332333423368910111242526353435293031127177Rev. 00804-3019

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 ➊P03236 - Capscrew, Button Hd. Socket, 1/2"-20 × 3/4"➊P03237 18 Capscrew, Butto

4.6.104-3003Rev. 00112345678910231112131415710261617181719212022232425222324232522

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36815D 1 Inner Boom2 36328A A/R Shim, 10 GA (.135" x 2" wide)3 36329A A/R Shim,

1.5.101-3002Rev. 00212345610987131211123201821191715161422232425292827262423222526253132333037363534383940444243415476111030

4.6.1.104-3003Rev. 00112345678910231112131415710261617181719212022232425222324232522

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36815D 1 Inner Boom2 36328A A/R Shim, 10 GA (.135" × 2" wide)3 36329A A/R Shim,

080604020-204.7.11304-40013145678921078910111213141516171918812131420212223 24 2526 272819222930313233341335363739384041424341404445525147505345444949

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36328A A/R Shim, 10 GA (.135" × 2" wide)2 36329A A/R Shim, 16 GA (.060" ×

080604020-204.7.1.104-4009314567921078910111213141516171918812131420212223 24 2526 2728192229303132333413353637393840414243414044455453475155454450503

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36328A A/R Shim, 10 GA (.135" × 2" wide)2 36329A A/R Shim, 16 GA (.060" ×

08 06 04 02 0- 2 04.7.1.204-40051234561112131415161878101917209212224232526282729303233353637444546474950515253545548383931616263646059585756Rev. 0054

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P05000 3 Locknut, Hx., 1/4"-202 P01276 6 Flatwasher, 5/16"3 7119372 2 Chain Anc

080604020-2004-40104.7.1.304-40101234561112131415161878101917209212224232526282729303233353637444547485051525354555649383931626364656160595857Rev. 009

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 10705000 3 Locknut, Hx., 1/4"-202 10701275 6 Flatwasher, 1/4"3 7119372 2 Chain

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31521 2 Trunnion Bracket (Includes Items 2–5)2 P13786 1 Grease Fitting3 P31524 2 Locatin

4.8.104-4002124561489107715161918171213112021232425262725223534333228293130313632333738182822293940424140107714034434445454647484950514447484940434658

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36226A 1 Chain, Leaf (165.75" Long)2 P05000 2 Locknut, Hx., 1/4"-203 P01275 4 F

4.8.1.104-400812571616101318201914212224252628623342931323537303839414081133424445464754534952502712154855Rev. 009411813151416122425425657972120252524

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 10165692 2 Bushing, Chain Roller, Garlock2 10265755 1 Roller, Chain3 10701440 1 Flatwashe

AA4.9.110K-54 S/N 101-10504-4003Rev. 00212345698710324516171814151211135415141310121915569874201618151721222352425262728292430313234333735385747133921

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36328A A/R Shim, 10 GA (.135" × 2" wide)2 36329A A/R Shim, 16 GA (.060" ×

AA4.9.1.13104-4007Rev. 004123456987103245151714121113541413101218569874191715212223242526272829243031323534373639574713201922212033381616

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36328A A/R Shim, 10 GA (.135" × 2" wide)2 36329A A/R Shim, 16 GA (.060" ×

AA04-40114.9.1.204-4011Rev. 00412345698710245161814121113541413101556987423181625262829303132332934353638374039425741324232625244117172021451221982727

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 10136328 A/R Shim, 10 GA (.135" × 2" wide)2 10136329 A/R Shim, 16 GA (.060"

1.6.101-1002Rev. 00812345678910123415161718141312111115161718192021222324252619292728

AA4.10.104-4004Rev. 004123456781011512131415172019182122222425222727132326262525262214916

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 10438563 1 Inner Boom2 10139594 2 Slide Pad, Boom (3/4" × 3" wide)3 10139809 2

4.11.104-6001Rev. 0051234561098711121314151817161920212223752

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 65668A 1 Pin, Lock Pivot Plate2 P03865 3 Cotter Pin, 3/16" × 1 1/2"3 P00420 1 C

4.11.1.104-6001Rev. 0021234561098735111214151619181720212223242526271813

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36863A 1 Pin, Quick Attach Pivot2 P00420 1 Capscrew, Hx., 1/2"-13 × 7"3 P01312

04-60024.11.1.204-6002Rev. 00212345610987351112141518171619202122232425261713

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36863A 1 Pin, Quick Attach Pivot2 P00420 1 Capscrew, Hx., 1/2"-13 × 7"3 P01312

TABLE OF CONTENTSSection 5 — Boom and Transfer HydraulicsHoist & Rear Carriage Tilt Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . .

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P26801 4 Seal, Grease2 P25149 4 Bearing Cone3 P25148 4 Bearing Cup4 P26802 4 Retainer, Gr

EFGHABCDABCDEFGH05-1015Rev. 0025.1.113245667598101477131266345521381177393837151617181920222124252327262221233028312932333436135

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 ➊90207463 4 Clamp, Cushion2 P21230 4 45° Elbow, O-Ring3 P29947 2 Cartridge, Counterbalanc

Rev. 0095.1.1.105-1018123456789101167786655234512131415161718131920212223242223252627293032312833343536373839177

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P23866 2 Hyd. Hose, 1/2"2 P21230 4 45° Elbow, O-Ring3 P29947 2 Cartridge, Counterbal

EFGHABCDABCDEFGH05-1015Rev. 0025.1.213245667598101477131266345521381177393837151617181920222124252327262221233028312932333436135

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 ➊N/A 0 Clamp, Cushion2 P21230 4 45° Elbow, O-Ring3 P29947 2 Cartridge, Counterbalance Val

Rev. 0095.1.2.105-1018123456789101167786655234512131415161718131920212223242223252627293032312833343536373839177

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P23866 2 Hyd. Hose, 1/2"2 P21230 4 45° Elbow, O-Ring3 P29947 2 Cartridge, Counterbal

ABCDABCD105-10065.1.3Rev. 00213246578910111213141516171819202122232425262728293031323334677138655346520212230772

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 ➊90207463 4 Clamp, Cushion2 P21230 4 45° Elbow, O-Ring3 P29947 2 Cartridge, Counterbalanc

1.6.201-3001Rev. 008123456109871112131615141718181920212226252423192728291615171234

Rev. 0025.1.3.105-1019123467891065141357161718126685543277132726222324252112117

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P23866 2 Hyd. Hose, 1/2"2 P21230 4 45° Elbow, O-Ring3 P29947 2 Cartridge, Counterbal

ABCDABCD105-10065.1.4Rev. 00213246578910111213141516171819202122232425262728293031323334677138655346520212230772

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 ➊90207463 4 Clamp, Cushion2 P21230 4 45° Elbow, O-Ring3 P29947 2 Cartridge, Counterbalanc

Rev. 0025.1.4.105-1019123467891065141357161718126685543277132726222324252112117

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P23866 2 Hyd. Hose, 1/2"2 P21230 4 45° Elbow, O-Ring3 P29947 2 Cartridge, Counterbal

05-20015.2.105-2001Rev. 003324568719101515171611121314

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES: ✱Items Included in Seal Kit.N.S.S. = Not Sold Separately.1 34817B - Cylinder Assembl

05-20085.2.1.105-200815678432Rev. 0039101112131415

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES: ✱Items Included in Seal Kit.N.S.S. = Not Sold Separately.1 34828B - Cylinder Assembl

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P26801 4 Seal, Grease2 P25149 4 Bearing Cone3 P25148 4 Bearing Cup4 P26802 4 Retainer, Gr

05-20015.2.205-200115678432Rev. 0039101112131415 151617

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. NOTES:➊ Used for (1044C-42; S/N 101–120), (1044C-54; S/N 101–211),(10K-42; S/N 101–107) a

05-20025.3.105-2002Rev. 009123456732981011Page 5.1.112131415161718191820

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES: ✱Items Included in Seal Kit.N.S.S. = Not Sold Separately.1 34812B - Cylinder Assembl

05-20025.3.205-2002Rev. 009123456732981011Page 5.1.21213141516171819201821

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. NOTES:➊ Used for (1044C-42; S/N 101–113), (1044C-54; S/N 101–131),(10K-42; S/N 101–106) a

5.4.105-100212345678948Rev. 002

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. NOTES:➊ For the Following Machine(s) See Page 5.5.1 for Breakdown.(644B-37; S/N 101–433)

5.4.1.105-1017Rev. 00112394568847

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 34829B 1 Cylinder, Transfer (See Page 5.5.1.1 for Breakdown)2 P18944 1 Connector, O-Ring3

1.7.101-30041235471089611121314181716151920212223Rev. 008

05-20035.5.105-2003Rev. 003123456789101112131412131516

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ Use 34829B For Replacment (See Page 5.5.1.1 for Breakdown).✱Items Included in Seal

05-20095.5.1.105-2009Rev. 003213456789101112131413

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES: ✱Items Included in Seal Kit.N.S.S. = Not Sold Separately.1 1102022 - Cylinder Assemb

5.6.105-1003Rev. 0021324567855910811109121314151612171819202521222324262728292930313233343536373839424041

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 37180X 2 Hyd. Hose, 1/2"2 37179X 2 Hyd. Hose, 5/8"3 91083217 4 Clamp, Cushion4

5.6.1.105-1009Rev. 00212345678910510118912131415161718191221222025242326272829303132332934353837363940

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 ➊37859X 2 Hyd. Hose, 1/2"2 37179X 2 Hyd. Hose, 5/8"3 91083217 4 Clamp, Cushion4

5.6.205-100723456789108910111214151316171819120212322242526272829303132534335Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P15406 2 Connector, O-Ring2 37179X 2 Hyd. Hose, 5/8"3 91083217 2 Clamp, Cushion4 380

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.P32142 2 Wheel End Assembly (Replaces P31500) (Includes Items 1–23, P26155 Drive Flange Ass

5.6.2.105-1012234567891089101112141513161718191202123222425262728293031325Rev. 003

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P15406 2 Connector, O-Ring2 37179X 2 Hyd. Hose, 5/8"3 91083217 2 Clamp, Cushion4 380

05-20055.7.105-2005Rev. 003213456789Page 5.6.1Page 5.6.11011121314151617181415

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES: ✱Items Included in Seal Kit.N.S.S. = Not Sold Separately.1 34819B - Cylinder Assembl

05-20075.7.1.105-200712345678Rev. 003Page 5.6.1Page 5.6.1912131415111617101413

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:✱Items Included in Seal Kit.N.S.S. = Not Sold Separately.1 34832B - Cylinder Assembly

5.8.105-1004Rev. 003123456789101112131415161718192021222324252627292881130323133343525242322353638394037414243344544

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P00404 1 Capscrew, Hx., 1/2"-13 × 1 1/2"2 P29348 1 Quick Coupler (Incl. dust ca

5.8.1.105-1010123457896101415161718111213811192021222324252627282930323334352325242231413740393836354342Rev. 003

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P00404 1 Capscrew, Hx., 1/2"-13 × 1 1/2"2 ➊66347B 1 Quick Coupler (Incl. dust c

EFFECTIVITY PAGE1100820644B/6K/844C/8K/1044C/10Kii

1.7.201-300912345678910111213141716151819202122232425Rev. 008

05-10325.8.1.205-10321234568915161819101214720212426272829253130Rev. 003121619181362223111117175511

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P00404 1 Capscrew, Hx., 1/2"-13 × 1 1/2"2 66347B 1 Quick Coupler (Incl. dust ca

5.8.205-1008Rev. 00812345678591011121314151617419101112182021222324292827262522213031

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P15406 2 Connector, O-Ring2 37185X 2 Hyd. Hose3 P21916 2 90° Elbow, Bulkhead4 90207463 10

5.8.2.105-1013Rev. 00312345678591011121314151617419101112182021222324282726252229

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P15406 2 Connector, O-Ring2 37185X 2 Hyd. Hose3 P21916 2 90° Elbow, Bulkhead4 90207463 10

05-10345.8.2.205-1034Rev. 0031234675812141617181921121420222324251539101111613

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ For 6K-42 & 8K-42.➋ For 10K-42.1 P15406 6 Connector, O-Ring2 66726X 2 Hyd. H

05-20065.9.105-200612345678Rev. 003Page 5.8.1Page 5.8.1910111213141516171812151619

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. NOTES:✱Items Included in Seal Kit.N.S.S. = Not Sold Separately.1 34816B - Cylinder Assemb

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.P32938 2 Wheel End Assembly (Includes Items 1–26, & P26155 Drive Flange Ass'y/See

5.10.105-1005132547689891088811121314151817168192021222121192018171623242526272883031322933343536373839394041434217Rev. 002

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P29348 1 Quick Coupler (Incl. dust caps & male connectors)2 P00404 1 Capscrew, Hx., 1

5.10.1.105-1011234567981898888811101314151718191620212223242526273029283132333435191817123737383912Rev. 00236

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P18964 2 Connector, O-Ring2 P29348 1 Quick Coupler (Incl. dust caps & male connectors

5.10.1.205-1020Rev. 00521347865591010131110101210101518161920171421222324102528272629303132331918203414513

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P29947 1 Cartridge, Counterbalance ValveREF P40484 1 Seal Kit for Item 12 34836B 1 Cylind

05-10305.10.1.305-1030Rev. 008213478655910101311101012101017201621242526102730292831323334353616531331414318192022232022232323222315

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 10729947 1 Cartridge, Counterbalance ValveREF 2900770 1 Seal Kit for Item 12 10234836 1 C

05-10355.10.1.405-1035Rev. 00821347865591111161211111511112024192530313211333635343738394041421953163173212224272726291832423102828262913142724

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 10729947 1 Cartridge, Counterbalance ValveREF 2900770 1 Seal Kit for Item 12 10234836 1 C

1.8.101-30051234561098753111312Rev. 009

5.10.205-102821343368912131410151617181920232221242526271413127292930317Rev. 002283511

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P18964 2 Connector, O-Ring2 37289X 2 Hyd. Hose, 1/2"3 91083217 16 Clamp, Cushion4 38

5.10.2.105-1021Rev. 005213455865751013111415129161718192221202324252614131527958

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P29947 1 Cartridge, Counterbalance ValveREF P40484 1 Seal Kit for Item 12 34836B 1 Cylind

05-10225.10.2.205-1022Rev. 00521345596575111312141610192021222524232627282917131830105938338

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P29947 1 Cartridge, Counterbalance ValveREF P40484 1 Seal Kit for Item 12 34836B 1 Cylind

05-10365.10.2.305-1036Rev. 0082134612961061619172018132526272831302932333435231924366311331119201920657814152122151436242322

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 10729947 1 Cartridge, Counterbalance ValveREF 2900770 1 Seal Kit for Item 12 10234836 1 C

05-20115.11.105-201113457682Rev. 009Page 5.10.19101112131415151617 1216181819

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. NOTES:➊ Use P32254 for 1044C-54 (101–143).✱Items Included in Seal Kit.N.S.S. = Not Sold S

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P25159 36 Capscrew, Flange Head2 P26155 2 Drive Flange Assembly (Includes Items 3–13)3 P1

05-201005-20105.12.1122345678910232Rev. 003Page 5.6.111121314151617181917

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES: ✱Items Included in Seal Kit.N.S.S. = Not Sold Separately.1 34835B - Cylinder Assembl

05-201005-20105.12.2122356789232Rev. 003104Page 5.10.1111214 13151617181719

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. NOTES:✱Items Included in Seal Kit.N.S.S. = Not Sold Separately.1 34836B - Cylinder Assemb

TABLE OF CONTENTSSection 6 — Pump, Suction - Return and Valve Plate ComponentsControl Manifold SystemPump, Suction - Return Hydraulic Circuit . . . .

6.1.106-1002123456789101112131415161817181920212228272522232426293034353633312032323938424111404643444546837474849515052552253548Rev. 004

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36181B 2 Strap, Tank Hold Down2 P21674 1 Breather, Hydraulic Tank3 P27809 1 Sight Gauge,

6.1.1.106-1002123456789101112131415161817181920212228272522232426293034353633312032323938424111404643444546837474849515052552253548Rev. 004

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 39442B 2 Strap, Tank Hold Down2 P21674 1 Breather, Hydraulic Tank3 P21482 1 Sight Gauge,

1.9.101-30101234561098737Rev. 002

6.1.206-1002123456789101112131415161817181920212228272522232426293034353633312032323938424111404643444546837474849515052552253548Rev. 002

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36181B 2 Strap, Tank Hold Down2 P21674 1 Breather, Hydraulic Tank3 P27809 1 Sight Gauge,

6.2.106-300312345261078911121314151614171819152120222324252629272835193431323736193433383940414288887384344382845464719341930Rev. 002

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36547B 1 Control Valve - 4 Spool (See Page 6.7.1 for Breakdown)36562B - Control Valve -

6.2.206-300412345261078911121513161718142019212223242528262734183330313635183332373839404188887374243372744454618331829Rev. 002

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36547B 1 Control Valve - 4 Spool (See Page 6.7.1 for Breakdown)36562B - Control Valve -

6.3.106-9003123456722981011Rev. 00112,

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 35406A 1 6- Port Circuit Selector Valve Assembly2 P31599 2 Solenoid Valve Assembly (Inclu

6.4.106-9004Rev. 001123456789

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 38299A 1 Valve, Frame Tilt Lockout2 P27933 1 O-Ring Plug, Hollow Hex3 37247X 1 Shuttle Va

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. 1 37431X 1 Steer Cylinder & Socket Assembly(Replaces P31335)Right Front, Left Rear (In

6.5.106-9005Rev. 00112345678910111213141516171518121314151617151819202119202120232278121220232210911242526272824

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P28492 1 Control Valve Assembly2 P91768 4 Nut, Special3 P91771 2 Tie Rod, 7/16"-204

6.6.106-9006Rev. 001123456789101112213141516171618

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P91790 1 Relief Valve Assembly2 P91791 2 O-Ring3 N.S.S. 1 Body4 N.S.S. 1 Poppet5 P91794 1

6.7.106-901212345678991011121413151916201718181818Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36547B 1 4 Spool Control Valve Assembly 36562B - 5 Spool Control Valve Assembly36548B - 6

6.7.206-9011Rev. 00112345678910911121317161515151514

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 37122B 1 2 Spool Control Valve Assembly36443B - 3 Spool Control Valve Assembly38776B - 4

6.8.106-900812384956710111213141523Rev. 004

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36549X - Valve Section Assembly - AuxiliaryP30938 - Valve Section Assembly - Frame TiltP3

1.10.101-300713456109871112132Rev. 002

6.9.106-9009Rev. 001123383976541011121314152

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P30939 - Valve Section Assembly - Carriage Fork Tilt2 P30941 2 CRA Adjustable Relief Valv

6.10.106-9010Rev. 001123546789101114121316151719182021

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36255D 1 Control Manifold Assembly2 P33193 1 Cartridge, Compensator Valve3 P33199 1 O-Rin

6.11.106-4001Rev. 004314567891021061213141516111067815171717

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ For 644B-37; S/N 101–427, 430–484 and 644B-42; S/N 101–136,Pump Unloader Valve Was

6.12.106-9013Rev. 004213456789

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.N.S.S. = Not Sold Separately1 39615B 1 Pump Unloader Valve Assembly2 37247X 1 Cartridge, Sh

6.15.106-10071234567891011121314151617181920212223242325262725282429253230313036666283235333415373638401441424443452019202146Rev. 0043947

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36181B 2 Strap, Tank Hold Down2 39022A 1 Breather, Hydraulic Tank3 P27809 1 Sight Gauge,

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 ➊P31346N.L.A.2 Steer Cylinder Assembly - Left Front, Right Rear 18.61" (47.3mm) Long

6.15.206-10061234567891011121314151617181920212223242325262725282429253230313036666283235333415373638401441424443452019202146Rev. 0044047

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36181B 2 Strap, Tank Hold Down2 39022A 1 Breather, Hydraulic Tank3 P27809 1 Sight Gauge,

6.16.106-3007Rev. 00313924765810101112101416171614151719182024252322211626211013282126271921233302931

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.

06-30116.16.1.106-3011Rev. 003138246579910119131516151314161817192324222120152520912272025261820223292830

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.

6.16.206-3008Rev. 00613826547991011913151615131416181719232422212015252091227202526203292830

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.

06-30106.16.2.106-3010Rev. 003137254688910812141514121315171618222321201914241981126192425193282729

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.

1.10.1.101-301112345610987911121314Rev. 004

6.17.106-90221234567Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 39076C 1 6- Port Circuit Selector Valve Assembly2 P40662 1 Nut3 38329A 1 Coil4 37352X 1 S

6.18.106-4003Rev. 0042134687910131412511

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES: ➊ Used on 644B-37, 644B-42, 6K-37, & 6K-42 with Natural Engines only.➊39811C 1

6.18.1.106-4003Rev. 0062134687910131412511

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES: ➊ Used on 644B-37, 644B-42, 6K-37, & 6K-42 with Natural Engines only.➊39811C 1

6.19.106-9016Rev. 004712345678791010121515111314131313131316141417202123221918

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 39051B 1 6 Section Mid-Inlet Valve Assembly39720B - 7 Section Mid-Inlet Valve Assembly390

6.19.206-9014Rev. 00371234567879101012141113131518192120171613

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 39050B 1 4 Section Mid-Inlet Valve Assembly65204B - 5 Section Mid-Inlet Valve Assembly390

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 37433X 2 Steer Cylinder Assembly - Left Front, Right Rear 18.61" (47.3 cm) Long Retr

6.19.306-9026Rev. 00371234567971011111316171214141418152122242320198

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 39050B 1 4 Section Mid-Inlet Valve Assembly65204B - 5 Section Mid-Inlet Valve Assembly390

6.20.106-9017Rev. 0011234567896101112131711141516183

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 37907X - Valve Section Assembly - Boom Hoist36546X - Valve Section Assembly - Boom Extens

6.21.106-9018Rev. 00112345676891011131415161217102

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 37905X - Valve Section Assembly - Transfer/Auxiliary37904X - Valve Section Assembly - Fra

6.22.106-9019Rev. 00112345678710129111314151617111831

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 37950X 2 Relief Valve Assembly (See Page 6.23.1 for Breakdown)2 37906X - Valve Section As

6.23.106-9020Rev. 0011234567891011121314151617181719

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 37950X 2 Relief Valve Assembly - 2800 P.S.I.37951X 1 Relief Valve Assembly - 3150 P.S.I.2

TABLE OF CONTENTS1Using this bookSerial Number LocationsSection 1 — Drive TrainDrive Train Group Assembly. . . . . . . . . . . . . . . . . . . . . . .

1.14.101-301212345610712345610987171613121114151818111920212226252423302928273433313532303637393843424140442526Rev. 00245

6.24.106-90211234567891021211131415161718196Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 37952X 1 Relief Valve Assembly2 P91791 2 O-Ring3 P91792 1 Body4 37935X 1 Poppet5 P91795 1

6.27.106-9001Rev. 007123456789101112131415161718

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 65514B 1 Return Filter Assembly (Superseds P27808)2 N.S.S. 1 Cover3 37117X 1 O-Ring4 N.S.

6.28.106-9002Rev. 007123456

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ No Longer Available. Order 10266450 for replacement, See page 6.28.1.1 for parts br

06-90026.28.1.106-9025Rev. 00712345

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.644B6K844C8K1044C10K▼1 10266450 - Pressure Filter Assembly (Replaces P29325)2 1100341 1 Hea

TABLE OF CONTENTSSection 7 — Control Hydraulics Control Manifold System Joystick Control Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . . .

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31521 2 Trunnion Bracket (Includes Items 2–5)2 P13786 1 Grease Fitting3 P31524 2 Locatin

7.1.1Page 7.15.1Page 6.3.107-100911324568965655610101213161415151313171121819191571016202425272629282323272625222121221418Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P03196 8 Capscrew, Button Hd. Socket, 1/4"-20 × 3/4"2 P01357 8 Starwasher, 1/4&

7.1.2Page 7.15.1Page 6.3.107-100813864510121321510721212417Rev. 0044591417181915161011112324782019822

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES: ➊ For 8K-42 (S/N 101–131) and 6K-37 (S/N 101–149) Use 38314A. (Modified fitting with

7.2.1Page 6.2.107-1002Rev. 0091234567108910111213141516151617181911202221222627282930323331232425Page 6.2.1Page 6.2.1

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 1 Cylinder, Frame Tilt(See Pages 7.16.1 –7.16.1.2 for Breakdown)2 P29947 2 Cartridge, Cou

07-10107.2.2Page 6.2.107-1010Page 7.22.1Used with Dry Disc BrakesRev. 00912349876510111216151117181920222122232425262728293130323336373534161514383940

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 1 Cylinder, Frame Tilt (See Pages 7.16.1 –7.16.1.2 for Breakdown)2 P29947 2 Cartridge, Co

07-10117.3.107-1011Rev. 001134567891011243341211121314

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 39703A 2 Tee Adapter, O-Ring (Supersedes P28364)2 ➊P33128 2 Reducer, Swivel3 P19248 4 90°

1.15.101-3013126543789101276543151617181413121110111920222126252423232422272829303433323138373635424140393043442625Rev. 00545

7.4.107-9003Rev. 00112357910864864588712161715141311151918

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36540C 1 Oscillation Control Block Assembly2 37353X 1 Cartridge, Pressure Reducing Valve3

7.7.1Page 6.17.107-1013644B with Natural Engines Only21345789104234546101511101114131279415161617181920211414131824232225262728 29262725189Rev. 003Pag

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. NOTES:➊ Used on 644B Equipped with Natural Engines Only.1 P03196 8 Capscrew, Button Hd. So

07-10337.7.1.1Page 7.15.1Page 6.17.107-1033644B with Natural Engines Only213457891042345461015111011141312794151617181920211414131824232225262728 2926

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. NOTES:➊ Used on 644B Equipped with Natural Engines Only.1 P03196 8 Capscrew, Button Hd. So

7.7.2Page 7.15.107-1023Page 6.17.1Rev. 003123456789123544459101110111814131324232214101414741220212128271619181617192526157

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P03196 8 Capscrew, Button Hd. Socket, 1/4"-20 × 3/4"2 P01357 8 Starwasher, 1/4&

07-10347.7.2.1Page 7.15.107-1034Page 6.17.1Rev. 003123456789123544459101110111814131324232214101414741220212128271619181617192526157

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P03196 8 Capscrew, Button Hd. Socket, 1/4"-20 × 3/4"2 P01357 8 Starwasher, 1/4&

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31521 2 Trunnion Bracket (Includes Items 2–5)2 P13786 1 Grease Fitting3 P31524 2 Locatin

7.7.3Page Page 6.17.107-10156K with Natural Engines Only5789234615111312794151617192114232224252627 282526249211626101820194Rev. 006

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. NOTES:➊ Used on 6K’s Equipped with Natural Engines Only.1 P03196 4 Capscrew, Button Hd. S

07-10307.7.3.1Page 7.15.1Page 6.17.107-10306K with Natural Engines Only578923461511131294151617192114232224252627 282526249211626101820194Rev. 003217P

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. NOTES:➊ Used on 6K’s Equipped with Natural Engines Only.1 P03196 4 Capscrew, Button Hd. S

7.7.4Page 7.15.1Page 6.17.107-10245789234615111312794151617192114232221162610182047212425Rev. 003

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. 1 P03196 4 Capscrew, Button Hd. Socket, 1/4"-20 × 3/4"2 P01357 4 Starwasher, 1/4

07-10357.7.4.1Page 7.15.1Page 6.17.107-1035578234611012111415161820132221202591719472324Rev. 0034152057

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. 1 P03196 4 Capscrew, Button Hd. Socket, 1/4"-20 × 3/4"2 P01357 4 Starwasher, 1/4

7.8.107-1017123468109121315182021222627282529Rev. 00424231914301416171177312452232

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 34821B 1 Cylinder, Frame Tilt(See Page 7.16.1 for Breakdown)2 37610X 2 Hyd. Hose, 1/4&quo

1.16.101-3008123465897101234111213141516171815161718192021222324252619272829Rev. 003

07-10367.8.1.107-1036123468109121315172128303334Rev. 0092318143516117362452237232526271212131920323129

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 1 Cylinder, Frame Tilt(See Pages 7.16.1 –7.16.1.2 for Breakdown)2 37610X 2 Hyd. Hose, 1/4

07-10397.8.1.207-1039123468109121518202431333637Rev. 0082621173819117392752540262829301212162223353432131416

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.644B-42 S/N 1295–844C-42 S/N 3372–1044C-42 S/N 127–6K-42 S/N 227–8K-42 S/N 469–10K-42 S/N 1

7.8.207-1019Page 7.22.1Rev. 0091234567899101112131415161718191310202123242526272829303124383940221237333435362632

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 1 Cylinder, Frame Tilt(See Pages 7.16.1 –7.16.1.2 for Breakdown) 2 P29947 2 Cartridge, Co

07-10377.8.2.107-1037Rev. 009123456789910121410181920212223252627282930313233262435363413372015161711141515131319

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 1 Cylinder, Frame Tilt (See Pages 7.16.1 –7.16.1.2 for Breakdown)2 P29947 2 Cartridge, Co

07-10387.8.2.207-1038Rev. 009123456789910121410181920212223252930313233343536262438393713402015161711141515131319262728

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 1 Cylinder, Frame Tilt(See Pages 7.16.1 –7.16.1.2 for Breakdown)2 P29947 2 Cartridge, Cou

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P26801 4 Seal, Grease2 P25149 4 Bearing Cone3 P25148 4 Bearing Cup4 P26802 4 Retainer, Gr

7.9.107-9006123465789101112131514171618Rev. 006

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 39948B 1 Control Valve, Rear Oscillation2 P40662 1 Nut3 38329A 1 Coil4 37352X 1 Solenoid

07-90107.9.1.107-901012465791112131514171618Rev. 00331021201911104598

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 66195C 1 Control Valve, Rear Axle2 67163X 1 Cartridge Valve (PC 3)3 1100034 1 Seal Kit fo

7.10.107-1020123456789101212111314151721617171819171819Rev. 006

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ Use P28496 For the Following Machines:644B-37 (S/N 101-809), 644B-42 (S/N 101-234),

07-10327.10.1.107-103213456789121211131415201620202122192122Rev. 006911718191

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ Use 67062A for Machines with Wet Disc Brakes and Roadway Lights.➋ Use 67064A for Ma

7.11.107-90071234567891086878541112131415Rev. 006

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 39950C 1 Oscillation Control Block Assembly2 37353X 1 Cartridge, Pressure Reducing Valve3

1.17.101-300912310459876111213141516171820211922232425Rev. 002

7.11.1.107-9009123456971011131617Rev. 004181920232214151481212621582410

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 66194C 1 Stabilizer Valve, Rear Axle2 7022390 1 Nut3 38329A 1 Coil4 67167X 1 Solenoid Val

07-20087.12.107-200812346Rev. 0085

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 1100963 - Filter Assembly, Inline2 1100988 1 Plug, Hex, Spring Guide3 10728957 1 O-Ring,

07-90017.14.107-9001Rev. 00512345678910831112131516141718192021222324252618272829303132

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31406 1 Joystick Control Valve2 P32693 1 Handle Assembly (Includes Items 3–15)3 P33095 2

07-90027.15.107-9002Rev. 00512345678910111213141516171819

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31407 1 Frame Tilt Control Valve Assembly2 P32543 1 Knob3 P32545 1 Lever Assembly4 P3254

07-20017.16.107-2001136910742581211232Rev. 003Page 7.2.113141516171819202119

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:✱Items Included in Seal Kit.N.S.S. = Not Sold Separately.1 34813B - Cylinder Assembly

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.P32938 2 Wheel End Assembly (Includes Items 1–26, & P26155 Drive Flange Ass'y/)1 P

07-20037.16.1.107-20032134567981011122Rev. 009Page 7.2.11321141516171819201922

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.✱Items Included in Seal Kit.N.S.S. = Not Sold Separately.1 34821B - Cylinder Assembly, Fram

07-20027.17.107-2002Rev. 0033145621098273211121314151617181917

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.✱Items Included in Seal Kit.N.S.S. = Not Sold Separately.1 34818B – Cylinder Assembly, Rear

07-20047.17.1.107-2004123456789102Rev. 00611121314151617181917

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.✱Items Included in Seal Kit.N.S.S. = Not Sold Separately.1 34822B – Cylinder Assembly, Rear

07-20077.17.1.207-2007123456789102Rev. 0091112131415161718191720

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.✱Items Included in Seal Kit.N.S.S. = Not Sold Separately.1 66665B – Cylinder Assembly, Rear

7.20.107-700181234567910116574123121413122019181216151417212223242625282827272930313233343537363839393636384041424344424546474849405051525353Rev. 004

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 37450X 2 Cartridge, Counterbalance ValveREF 2900770 - Seal Kit for Item 12 34827B 2 Cylin

1.17.201-3014234561097811121615141317181920222123262728293130243233343536Rev. 002

7.20.1.107-7003113027Rev. 004234587691012345910768221111213141516181817192022212324242121262728293027313233343536253837

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 34842B 2 Cylinder, Outrigger (See Page 7.23.1 for Breakdown)2 37450X 4 Cartridge, Counter

7.20.1.207-700521345610987213426752891211131416171819202117172223272829162730242526Rev. 00415

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 34842B 2 Cylinder, Outrigger (See Page 7.23.1 for Breakdown)2 37450X 4 Cartridge, Counter

07-70077.20.1.307-700721345612101172134267528914131516201918Rev. 00417

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 34842B 2 Cylinder, Outrigger (See Page 7.23.1 for Breakdown)2 37450X 4 Cartridge, Counter

07-90057.21.107-9005617895234103111312141718191516202122Rev. 005

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.P31579 - Outrigger Control Valve Assembly (Dual Section)1 P31444 2 Outrigger Control Valve

07-90117.21.1.1Rev. 00307-90041234Page 7.21.1Page 7.15.15

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 66929B 1 Control Valve, 3 Handle, Single Axis2 P32548 12 Capscrew3 P32549 12 Washer4 N.S.

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.37029X 2 Wheel End Assembly (Includes Items 1–26, & 37030X Drive Flange Ass'y/See

7.22.107-9008Rev. 001231333222

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 66220B - Outrigger Over-Ride Valve Assembly2 37580X 4 Cartiridge Valve, Shuttle3 37014X 1

07-20057.23.107-200512345687222Rev. 003Page 7.20.1Page 7.20.1910111213141517 1615

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ Used 1044C-54 (S/N 101 - 132).✱Items Included in Seal Kit.N.S.S. = Not Sold Separat

7.24.1Rev. 00207-9004123567894

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 39949A - Boom Extend Lockout Valve Assembly (Replaces 38655A)2 P27936 1 O-Ring Plug, Holl

TABLE OF CONTENTSSection 8 — Steering and Brake HydraulicsControl Manifold SystemSteering Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . .

8.1.108-1001Rev. 001123456810981321139137451051213151611141313111218171918212223252426272120323127323034353332363728292630283635

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P18935 6 90° Elbow, O-Ring2 P19891 2 Hyd. Hose, 3/8" × 24"3 P27169 4 Hyd. Hose,

TABLE OF CONTENTS2Engine Mounting & Fuel Lines (Deere 4039D) . . . . . . . . . . . . . . . . . . 2.1.1Exhaust Assembly (Deere 4039D) . . . . . . .

1.18.101-30051234567810539111312Rev. 002

8.2.1Page 6.2.108-1002213465731289101211131415219421161718202322211819Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P24991 4 Connector, Special2 24190A 4 Clamp, Hyd. Hose3 37176X 2 Hyd. Hose, 1/4" × 4

8.3.108-9001Rev. 00112345678911121314151617181910202122

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P33151 1 Brake Valve Assembly2 P01786 2 Capscrew, Socket Hd., 5/16"-18 × 1"3 P0

8.4.1Page 8.1.1Page 6.2.1Page 1.55.1.1Page 7.1.108-1004Page 1.55.1Rev. 001213574689111023151615141312

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 37177X 1 Hyd. Hose, 3/8" × 55"2 P19497 1 Hyd. Hose, 3/8" × 32"3 P2037

8.7.108-1005Rev. 002134567891011223910133548511112131516141313111218192021222123242526272726282931323034323233353637283630353839172340

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P18935 6 90° Elbow, O-Ring2 P19891 2 Hyd. Hose, 3/8" × 24"3 P27169 4 Hyd. Hose,

8.8.108-1006Rev. 006123456987231101311714153313214211216121718192021

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31338 4 Connector, Special2 24190A 4 Clamp, Hyd. Hose3 37263X 4 Hyd. Hose, 1/4" × 5

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P25159 36 Capscrew, Flange Head2 P26155 2 Drive Flange Assembly (Includes Items 3–13)➋370

08-10118.8.1.108-1011Rev. 00412345698723110131114153313214211617181920211277

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31338 4 Connector, Special2 24190A 4 Clamp, Hyd. Hose3 37263X 4 Hyd. Hose, 1/4" × 5

8.8.208-1006Rev. 003123456987231101311714153313214211216121718192021

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31338 4 Connector, Special2 24190A 4 Clamp, Hyd. Hose3 37263X 4 Hyd. Hose, 1/4" × 5

08-10118.8.2.108-1011Rev. 00312345698723110131114153313214211617181920211277

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31338 4 Connector, Special2 24190A 4 Clamp, Hyd. Hose3 37263X 4 Hyd. Hose, 1/4" × 5

8.9.1Rev. 00208-9004123456789109121314151617181119202122232425

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY. N.S.S. = Not Sold SeparatelyNOTES: ➊ Not used w

8.10.1Page 8.7.1Page 1.55.108-9004Rev. 006112738910456111415161718191213

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P18947 2 45° Elbow, Bulkhead2 P27185 1 Hyd. Hose, 3/8" × 23"3 P19891 1 Hyd. Hos

1.19.101-30101234567891037Rev. 002

08-10128.10.1.1Page 8.7.1Page 1.55.108-1012Rev. 008112738910456121718192021221315161411

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P18947 2 45° Elbow, Bulkhead2 P27185 1 Hyd. Hose, 3/8" × 23"3 P19891 1 Hyd. Hos

8.13.108-9003Rev. 00131245678674

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P40135 1 Park Brake Valve Assembly2 P91764 1 Control Knob3 P01310 1 Lockwasher, 3/8"

8.14.108-9002Rev. 001123456789121312108117

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31556 1 Accumulator Assembly (Use w/Wet Disc Brakes)P40147 - Accumulator Assembly (Use w

TABLE OF CONTENTSSection 9 — ElectricalElectrical Group - Operator’s Compartment . . . . . . . . . . . . . . . . . . . . . 9.1.1Electrical Mounting

9.1.1Page 3.3.1Page 7.1.109-1001Rev. 001213457891067

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 65356D 1 Wire Harness, Upper (Replaces 38072D)2 37383X 1 Relay, Ignition Switch3 P01403 1

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 37432X 2 Steer Cylinder & Socket Assembly (Includes Items 2, 3)2 37435X 2 Steer Cylin

9.1.1.1Page 3.3.1Page 7.1.109-1010123456789107Rev. 003

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 39980D 1 Wire Harness, Upper2 37383X 1 Relay, Ignition Switch3 P01403 1 Flatwasher, 5/16&

09-10159.1.1.2Page 3.3.1Page 7.1.109-1015123456789107Rev. 00811131415151412

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ Use 67062A For Machines with Roadway Lights and Wet Disc Brakes.➋ Use 67064A For Ma

9.2.109-100212345789102346243397334215141111121611121317181920212223Rev. 004

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 38212B 1 Mounting Panel, Electrical Components2 P01400 11 Flatwasher, #103 P01306 15 Lock

9.2.1.109-100612346578910336382491312101191718192021324141516Rev. 006

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.31 38212B 1 Mounting Panel, Electrical Components2 P01400 9 Flatwasher, #103 P01306 13 Lock

09-1013AAB O O M 4 0B O O M 2 04 T H S P E E D L O C K O U T3 S P E E DJ U M P E R9.2.1.209-101335687910111312Rev. 003The 3 Speed Jumper mus

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 ➊ - Circuit Board Assembly (Includes Items 2-10)2 66950B 1 Mounting Panel, Circuit Board3

1.20.101-301112345678910911121314Rev. 002

9.3.109-1003Rev. 0041234561

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31566 1 Wire Harness, Transmission2 37494X 1 Controller, Transmission - 3 Speed(Replaces

9.3.1.109-1011124Rev. 006331

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.ELECTRICAL GROUP - TRANSMISSION CONTROL 9.3.1.1Rev. 006NOTES:➊ Use with 4 Speed Transmiss

09-10169.3.1.209-10161Rev. 003Page 3.3.1

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.ELECTRICAL GROUP - TRANSMISSION CONTROL 9.3.1.2Rev. 0031 66939B 1 Wire Harness, Transmissi

AA9.4.109-1004Rev. 0041234561098791112131411152218161728

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES: ➊ For 6K-37 S/N (212–280) Use P23215 ➋ Replaces 37106A (100 P.S.I.). 1 ➊P29317 1 Sen

AA9.4.1.11709-10091232456781091112131214151616172Rev. 006

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P29317 1 Sender, Fuel2 39978D 1 Wire Harness, Intermediate3 39505A 1 Switch, Pressure - S

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 37435X 4 Steer Cylinder Assembly(Includes Items 2–13)2 N.S.S. 1 Rod Wiper3 N.S.S. 1 Rod S

A09-1017A9.4.1.209-1017123Rev. 0045215413789101114146111010871215

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P29317 1 Sender, Fuel2 66961D 1 Wire Harness, Intermediate Circuit Board3 P01507 1 Nut, H

A09-1019A9.4.1.309-1017123Rev. 004521541314146111010871215

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P29317 1 Sender, Fuel2 68666D 1 Wire Harness, Intermediate Circuit Board3 P01507 1 Nut, H

9.5.109-100712312456789101211119Rev. 003

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 68441A 2 Pressure Switch, Differential (Replaces l39321A)2 39100C 1 Wire Harness, Boom Ex

09-10189.5.1.109-101812134653Rev. 0032Page 9.2.1.2

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 68441A 2 Pressure Switch, Differential (Replaces 39321A)2 66809C 1 Wire Harness, Boom Ex

09-20039.6.1Rev. 002123456987105691112131415161716171823202119131422

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.Repla ces1 P19472 1 Sender, Transmission Oil Temperature2 P23222 1 Sender, Water Temperatur

1.24.101-40011235687Rev. 002

09-20039.6.2Rev. 006123456987105691112131415161716171823202119131422

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P19472 1 Sender, Transmission Oil Temperature2 P23222 1 Sender, Water Temperature3 P23217

09-20039.6.2.1Rev. 004123456987105691112131415161716171823202119131422

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P19472 1 Sender, Transmission Oil Temperature2 P23222 1 Sender, Water Temperature3 P23217

9.7.109-20021234567856910911121314151617171618192021221314Rev. 00323

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P19472 1 Sender, Transmission Oil Temperature2 P23222 1 Sender, Water Temperature3 P23217

09-20059.7.1.109-200512367810117812131214151617181920201921222324251617Rev. 00326459

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P19472 1 Sender, Transmission Oil Temperature2 P23222 1 Sender, Water Temperature3 P23217

09-20069.7.209-2006123456785691091112131415161717162318192021221314Rev. 003

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P19472 1 Sender, Transmission Oil Temperature2 P23222 1 Sender, Water Temperature3 P23217

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 ➊P31701 1 Flex Plate➋P32124 1 Flex Plate2 ➊P31700 1 Flex Plate➋P32123 1 Flex Plate3 ➊3504

09-20089.7.2.109-200812367810127813141315161718192021212027222324251718Rev. 0039114526

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P19472 1 Sender, Transmission Oil Temperature2 P23222 1 Sender, Water Temperature3 P23217

9.7.309-2004123456785691091112131415161717162318192021221314Rev. 003

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P19472 1 Sender, Transmission Oil Temperature2 P23222 1 Sender, Water Temperature3 P23217

TABLE OF CONTENTSSection 10 — DecalsDecal Group Common. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.1Decal Group an

NOTICEFORKLIFT SIGNA LSSTOP RAISE LOAD LOWER LOADTILT FORKS RIGHT TILT FORKS LEFT TILT FORKS UPTILT FORKS DOWNMOVE LOAD BACKWARDMOVE LOAD FORWARD1. On

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 20963B 1 ✱Decal, Notice2 39617B 1 ✱Decal, Forklift Signals3 24906A 1 ✱Decal, Low Brake Pr

N O T I C EF O R K L I F T S I G N A L SSTOP RAISE LOAD LOWER LOADTILT FORKS RIGHT TILT FORKS LEFT TILT FOR KS UPTILT FORKS DOWNMOVE LOAD BACKWARDMO

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 20963B 1 ✱Decal, Notice2 39617B 1 ✱Decal, Forklift Signals3 24906A 1 ✱Decal, Low Brake Pr

1.25.101-40021234567891010911151612131718141015192122232426252010212216252827313029Rev. 001

CALIFORNIAProposition 65 WarningDiesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 N.S.S. REF Plate, Attachment Capacity2 ➊39369A 1 Decal, California Proposition 65 Warning

scale 13% then 96% 06-700110.6.106-700112345678910121314167713111595412Rev. 00211Page Page Page 6.2.1Page 1.53.1

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES: ➊ For Replacement, Order Oil Cooler Kit 65021B.Kit Includes: 38981B, Oil Cooler w/O

10.6.1.17123456111975611971213143106-7001Rev. 0028Page 1.53.1.1Page 6.15.1Page 6.16.1

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.10K-54 S/N 104–1044C-54 S/N 155–1 P17808 1 Adapter, Modified2 65275B 1 90° Elbow, Pipe to J

10.10.110-60013124Rev. 005657810912111413

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36314C 1 Glass, Right Side2 N12354 1 Seal, Right Side3 36318B 1 Glass, Skylight4 67150X 1

10.11.110-600213Rev. 0054253789101112 131415161817201921 13 222324252627282930313233353134313193332183333641433739655363842403664438

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 37413X 1 Striker Mount2 P01402 2 Flatwasher, 1/4"3 P01308 2 Lockwasher, 1/4"4 P

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31706 1 Seal, Shaft2 P31705 1 Pump3 P31707 1 O-Ring4 P31753 1 Oil Baffle5 P31754 1 O-Rin

10.12.110-60031432Rev. 00256781091112131415111116179192018377

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 36520D 1 Guard Assembly, Front Windshield2 37397X 4 Screw, Slotted Rd. Hd., 1/4"-20

10.13.110-6004Rev. 005262723222424201920211828171615141312111091234567825

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P01400 1 Flatwasher,2 P91581 1 Nut, Acorn #10-243 P91583 1 Nut, Acorn4 P91584 1 Flatwashe

10.14.110-6005321Rev. 002456897101110

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 38766B 1 Insulation, Right Front2 38767B 1 Insulation, Right Side3 38764B 1 Insulation, R

05-102610.20.105-1026 12345766668101213141115161920211413129Rev. 002917182622232425

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P29348 1 Quick Coupler (Incl. dust caps & male connectors)2 P01312 1 Lockwasher, 1/2&

05-102310.20.1.105-1023Rev. 00214322569768611151316171410181920621222324252916151727102922282612

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ For S/N 101–274 Use P29348.➋ For S/N 101–274 Use 37290X.➌ Used Early Production On

TABLE OF CONTENTS3Operator’s Compartment Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.2Operator’s Compartment Assembly . . . . .

1.26.101-4003123456784Rev. 001

05-102410.20.1.205-1024Rev. 008127324210121115169172021222524232627281715162992756556522308818191314

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 10868104 2 Hyd. Hose, 1/2" × 37"2 91083217 8 Clamp, Cushion3 38747B 2 Hyd. Tube

05-103710.20.1.305-1037Rev. 008131341031619182122152829303332313436373815813111211111211303988262720212221252324252423569871721435

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 10868104 2 Hyd. Hose, 1/2" × 37"2 1101513 2 Shaft Collar, Split3 91083217 4 Cla

10-400110.22.110-4001Rev. 0081610872345911121314151418171619222324101113122Page 7.22.12021

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.Rev. 008REF 10167810 - Kit, Drive Lock Override (Includes Items 1-22)1 37657X 2 Relay2 P000

10-400210.23.110-4002Rev. 00316108723459

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.Rev. 0031 65101B 1 Valve, Transmission Disconnect Override2 P40662 1 Nut3 38329A 1 Coil4 67

10-2003AA10.25.110-2003Rev. 007181092456101010109101618151413121314568188657161578567711171312123

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.(Optional) WORKLIGHT ASSEMBLY 10.25.1Rev. 007REF 55015E - Kit, Work Light (Boom only)REF 10

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31734 1 Flange, Oil Feed2 P31711 1 Shaft, Turbine3 P31732 1 Ring, Snap4 P31733 2 Ring, P

AA10-200610.25.1.110-2006Rev. 0071102491413111286157124565671248161718192021222392223242533432131213142423262411

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.(Optional) WORKLIGHT ASSEMBLY 10.25.1.1Rev. 007REF 10567873 - Kit Work Light (Boom only)REF

10-200710.26.110-2007Rev. 007168723459101112131415161717161820161716171514203261999

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.(Optional) ROADWAY LIGHTS ASSEMBLY 10.26.1Rev. 007REF 10538441 - Kit, Roadway Light1 102384

10-200110.26.1.110-2001Rev. 007168723459101112131415161717161820161716171514203261999

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.(Optional) ROADWAY LIGHTS ASSEMBLY (Mid Inlet) 10.26.1.1Rev. 007REF 10568715 - Kit, Roadway

10-200210.27.110-2002Rev. 0071687234510111314151617171716912

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.(Optional) ROADWAY LIGHTS DASH HARNESS W/O CIRCUIT BOARD 10.27.1Rev. 0071 10238463 1 Turn S

10-200510.27.1.110-2005Rev. 007179825610656611121314151617187897897161816342019AAABBBB

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.(Optional) ROADWAY LIGHTS DASH HARNESS W/CIRCUIT BOARD 10.27.1.1Rev. 0071 10238463 1 Turn S

1.27.101-400434135363712789105611111213141516171819202221232426251511192027282930313233342938363622212311Rev. 001

10-2004AAA10.28.110-2004Rev. 00512594101112137863123548881151415

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.(Optional) STROBE/ ROTATING BEACON LIGHTS 10.28.1Rev. 0051 10837309 1 Switch Actuator2 1083

TABLE OF CONTENTSSection 11 — AttachmentsStandard (Non-Tilt) Fork Carriage Assembly . . . . . . . . . . . . . . . . . . . 11.1.1Framers (Non-Tilt)

11.1.1Page 4.11.111-1001123452Rev. 0043

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.REF 48000 - Standard (Non-Tilt) Fork Carriage Assembly(Includes items 1–5)1 38000D 1 Carria

11.1.23Page 4.11.111-1001123452Rev. 004

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.REF 48040 - Standard (Non-Tilt) Fork Carriage Assembly (Includes items 1–5)1 38000D 1 Carri

11.2.1Page 4.11.1Rev. 00411-10021234523

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.REF 48002 - Framers (Non-Tilt) Fork Carriage Assembly(Includes items 1–5)1 38001D 1 Carriag

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31847 5 Disc, Inner Clutch, 2.0 mm Thick (.0787 in.)2 P31848 2 Disc, Inner Clutch, 1

11.2.2Page 4.11.1Rev. 00411-10021233452

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.REF 48042 - Framers (Non-Tilt) Fork Carriage Assembly (Includes items 1–5)1 38001D 1 Carria

11-100311.3.1Page 4.11.1For Cylinders with Pipe Thread PortsRev. 00411-1003123456789105691213141516171821232422192017172317565262527282911

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.REF 48001 - Standard Tilting Fork Carriage Assembly (Includes items 1–23)1 38002D 1 Carriag

11-100311.3.2Page 4.11.1For Cylinders with Pipe Thread PortsRev. 00411-1003123456789105691213141516171821232422192017172317565262527282911

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.REF 48041 - Standard Tilting Fork Carriage Assembly (Includes items 1–23)1 38002D 1 Carriag

11-100411.4.1Page 4.11.111-1004For Cylinders with Pipe Thread Ports2134567891065912131415161717181920212217245651723232827262529Rev. 00411

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.REF 48003 - Framers Tilting Fork Carriage Assembly (Includes items 1–23)1 38003D 1 Carriage

11-100411.4.2Page 4.11.111-1004For Cylinders with Pipe Thread Ports2134567891065912131415161717181920212217245651723232827262529Rev. 00311

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.REF 48043 - Framers Tilting Fork Carriage Assembly (Includes items 1–23)1 38003D 1 Carriage

01-40041.27.112789103456111111213141516181119202221232426251511192027282930313233342935363738363622212317Rev. 001

11-200111.5.111-2001123456789Rev. 003101112131415

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:✱ Items Included in Seal Kit.N.S.S. = Not Sold Separately.1 66218B - Cylinder Assembl

11-300111.10.111-3001Rev. 004124536782911131216151417181513222425262728303132291715231913255163319202021212021343536383937181019233

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 26137C 1 Housing, Pulley2 P01314 6 Lockwasher, 5/8"3 P00603 6 Capscrew, Hx., 5/8&quo

11-300211.11.111-300242Rev. 0047358913141112151016561617181920212223245618262728293025313334353637383356562626261112394041424332

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 38002D 1 Carriage, Standard Tilting2 66218B 1 Cylinder, Tilting Carriage (Replaces 34844B

11.12.111-3003153462Rev. 00287910121146

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 38899D 1 Carriage,Tower, Standard (Non Tilting)2 26150B 4 Roller, Tower3 P19110 4 Bushing

11-300511.13.111-300515Rev. 004678910114Page 4.11.1231213

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 68446B 1 Weldment, Lock Plate, R.H.2 68500B 1 Decal, Tower/Quick Attach Warning3 67060A 1

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.12 P31822 1 Bushing13 P31823 1 Gear, Spur 14 P31824 1 Bearing, Ball 15 P31825 10 Spring, Cu

11-200411.14.111-200417362Rev. 00345891011121314

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:✱ Items Included in Seal Kit.N.S.S. = Not Sold Separately.1 34833B - Cylinder Assembl

11.16.111-10061342Rev. 004657810111314151218192022232426252712565209161721

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 38484D 1 Carriage Assembly2 37518X 1 Hyd. Hose, 3/8" × 34"3 P30590 1 Hyd. Hose,

11.17.111-1006153462Rev. 004879111078121314151617181914202122232425267828272930253126252329301432

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 38484D 1 Carriage Assembly2 37517X 1 Hyd. Hose, 3/8" × 77"3 P30590 1 Hyd. Hose,

11-200211.18.111-200217362Rev. 00445891011121314

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:✱ Items Included in Seal Kit.N.S.S. = Not Sold Separately.1 38500B - Cylinder Assembl

10-100111.20.110-5002132Rev. 004

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 10338932 1 Truss Boom Assy, (includes items 2 & 3)2 10720906 1 Hook, Pintle3 10705029

1.28.101-4005111234657819101112131415161718192016202122232426252728293014152131333432353333222324Rev. 001

10-100511.21.110-500218372Rev. 0054691011121314151617187519

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 1012355 1 Wire Rope Assembly 3/8" × 75 ft Long2 10715406 2 Adapter Str 10MB – 8MJ3 1

11-101111.22.111-10111482Rev. 008576

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.NOTES:➊ Not Shown1 1101435 1 Utility Bucket Assembly 1.25 CU. YD.(Includes Items 2-8)2 1033

Numerical IndexPart Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)1N11437 ...2.1.1, 2.6.1, 2.11.1, 2.16.1,

Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)2Numerical IndexP00409 ...11.16.1, 11.17.1P00410 .

Numerical IndexPart Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)35.8.2.1, 6.1.1, 6.1.1.1, 6.1.2, 6.2.1,

Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)4Numerical Index9.7.2.1, 9.7.3, 10.1.1, 10.1.1.1P01506

Numerical IndexPart Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)57.7.2.1, 7.7.3, 7.7.3.1, 7.7.4, 7.7.4.1

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31847 5 Disc, Inner Clutch, 2.0 mm Thick (.0787 in.)2 P31848 2 Disc, Inner Clutch, 1.5

Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)6Numerical Index2.31.1, 2.31.1.1, 2.36.1, 2.41.1P15123

Numerical IndexPart Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)77.8.1.1, 7.8.2, 7.8.2.1, 7.20.1, 7.20.1

Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)8Numerical IndexP23222 ..9.6.1, 9.6.2, 9.6.2.1, 9.7.1,

Numerical IndexPart Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)9P27805 ...7.3.1, 7.10.1, 7.10

Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)10Numerical Index5.8.2.1, 5.8.2.2, 5.10.1, 5.10.1.1, 5.

Numerical IndexPart Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)11P31731 ...1.26.1, 1.40.1P3173

Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)12Numerical IndexP31849 ...1.27.1, 1.28.1, 1.29

Numerical IndexPart Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)13P32047 ...1.33.1, 1.48.1P3204

Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)14Numerical IndexP32928 ...6.5.1, 6.20.1P329

Numerical IndexPart Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)15P92412 ...6.28.1P

01-4005111246578910111213141516171819201620212223242625272829301415213133343235333332223241.28.1Rev. 001

Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)16Numerical Index10.25.1.1, 10.26.1, 10.26.1.110701314

Numerical IndexPart Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)172.25.1, 2.30.1, 2.31.1, 2.35.1, 2.35.1

Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)18Numerical Index34842B ...7.20.1.1, 7.20.1.2, 7.20.1

Numerical IndexPart Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)1936546X ...6.19.1, 6.19.2, 6.19

Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)20Numerical Index37194X ..5.1.1, 5.1.1.1, 5.1.2, 5.1.2.

Numerical IndexPart Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)2137530X ...7.20.13

Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)22Numerical Index38004C ...11.3.1, 11.3.2, 11.4

Numerical IndexPart Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)2338723B ...4.4.1.3, 4.7.1, 4.7

Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)24Numerical Index39399B ...10.2.13

Numerical IndexPart Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)2565701B ...2.14.1, 2.19.1, 2.24

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.11 P31813 A/R Shim, 2.40 mm Thick (.0945 in.)P31814 A/R Shim, 2.45 mm Thick (.0964 in.)

Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)Part Number Page(s)26Numerical Index

Corporate OfficeJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: (717) 485-5161Customer Support Toll Free: (877) 554-5438Fax: (7

TABLE OF CONTENTS4Boom Hydraulic Circuit (3-Section). . . . . . . . . . . . . . . . . . . . . . . . . 5.8.1.2Boom Hydraulic Circuit (3 Section) . .

1.29.11234567891011121314151618202223211917182018242526273130292825323334353601-4009Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31788 3 Ring, Piston 2 P31789 1 Ring, Retaining 3 P31912 1 Bearing, Ball 4 P31913 1 Ring

1.29.112345678910111213141516182022232119171820182425262731302928253233343536Rev. 00101-4006

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.33 P31929 A/R Washer, 1.00 mm Thick (.0394 in.)P31930 A/R Washer, 1.05 mm Thick (.0413

1.30.101-4008123456789101112131145681.30.112345678910111213114568Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31739 1 Shield, Plate2 P31954 1 Gear, Output3 P31738 1 Cover, Output Gear4 P31958 2 Wash

1.31.101-40091234567891031113129Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31989 1 Shaft, Central 2 P31733 1 Ring, Piston 3 P31845 2 Ring, Retaining 4 P31991 1 Bea

1.32.101-40101234567891071516171214131118192021222324Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P32074 1 Valve Insert2 P32075 1 Spring, Compression3 P32071 1 Ball4 P32011 1 Gasket5 P320

TABLE OF CONTENTS5Joystick Control Hydraulic Circuit (Mid Inlet) . . . . . . . . . . . . . . . . . . . 7.7.2Joystick Control Hydraulic Circuit (Mid

1.33.101-4011123456789105415161718111213141191923242021262522927282930313233343536373839404142434445Rev. 007

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P32070 1 Bracket, Clamp2 P32068 1 Cover3 P32069 1 O-Ring4 P32050 2 Piston5 P32049 2 Sprin

1.34.101-40121234567891012121112131415161213Rev. 008

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P32085 6 O-Ring2 P32084 6 Union, Pipe3 P32087 1 Tube4 P32088 1 Tube5 P32086 1 Tube6 P3208

1.38.101-40011235687Rev. 002

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 ➊P31701 1 Flex Plate➋P32124 1 Flex Plate2 ➊P31700 1 Flex Plate➋P32123 1 Flex Plate3 ➊3504

1.39.101-40021234567891010911151612131718141015192122232426252010212216252827313029Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31706 1 Seal, Shaft2 P31705 1 Pump3 P31707 1 O-Ring4 P31753 1 Oil Baffle5 P31754 1 O-Rin

1.40.101-40151234567849111213910Rev. 001

ITEM PART NO. DESCRIPTIONQTY. ITEM PART NO. DESCRIPTIONQTY.1 P31734 1 Flange, Oil Feed2 P31711 1 Shaft, Turbine3 P31732 1 Ring, Snap4 P31733 2 Ring, P