Lull 944E-42 Service Manual User Manual download pdf (Page 812)

100

101

Transfer Carriage

11.10

Model 644E-42/944E-42 Rev. 6/04

10. Insert the rear roller pin (1), rear rollers (2) and

shims (3) according to their previously labeled

positions. Coat the pin bolt (4) with Loctite

242 (blue).

Replace pin bolt (4) and locknut (5) on the roller

pin (1). Torque pin bolt to, 43 - 78 lb-ft (59 - 106 Nm).

11. Coat the capscrews (6) with Loctite

242 (blue).

Replace four capscrews (6) securing the hydraulic

junction manifold (7) to the transfer carriage (8).

Torque capscrews to, 8 - 22 lb-ft (11 - 31 Nm).

12. Secure the slave cylinder with a sling and take up

any slack.

13. Lift the slave cylinder (9) into position and insert the

pin (10). Coat the bolt with Loctite

242 (blue). Install

the bolt (11) and locknut (12). Torque bolt to,

9 - 22 lb-ft (17 - 31 Nm).

14. Repeat steps 12 and 13 for the other slave cylinder.

15. Coat the capscrew (15) with Loctite

242 (blue).

Replace the hydraulic tubes (13) and mounting

bracket (14) with capscrew (15). Torque capscrew to,

8 - 22 lb-ft (11 - 31 Nm). Torque the hydraulic

tubes (13) to the hydraulic junction manifold (16) to

45 - 59 lb-ft (61 - 80 Nm).

16. Replace the slave cylinder hydraulic hoses (17)

according to their previously labeled positions.

Torque the connections at the slave cylinder (18) to,

50 - 60 lb-ft (67 - 81 Nm). Torque the connection at

the hydraulic tubes to, 45 - 59 lb-ft (61 - 80 Nm).

WARNING: To avoid personal injury

and/or equipment damage, supporting the

slave cylinder is essential when lifting and

reinstalling it back on the vehicle. Make sure

that the slave cylinder is properly supported

until it is completely installed.

MU1740

MU1750

MU1910

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