Lull 944E-42 Service Manual User Manual download pdf (Page 820)

100

101

Transfer Carriage

11.18

Model 644E-42/944E-42 Rev. 6/04

10. Remove the bolts (1) and stop blocks (2) on both

sides.

11. Remove pin bolt (3) and locknut (4) from rear roller

pin (5). Slide the roller pin out and remove the

rollers (6) and shims (7) from transfer carriage (8).

Count and label the rollers and shims for later

replacement.

Note: New shims have a 0.06 inch (1,5 mm) thickness.

12. Add new shims to the left and/or right side shim

groups as required to achieve proper gap

maximums. Spread shims evenly between the left

and right shim groups.

13. Insert the rear roller pin (5), rear rollers (6) and

shims (7) according to their new positions. Coat the

pin bolt (3) with Loctite

242 (blue). Replace pin

bolt (3) and locknut (4) on the roller pin (5). Torque

locknut to, 43 - 78 lb-ft (59 - 106 Nm).

14. Coat the bolts (1) with Loctite

242 (blue). Replace the

bolts (1) and stop blocks (2) at the rear, left and right

side of the frame. Torque bolt to, 302 - 390 lb-ft (410

- 530 Nm).

15. Coat the locknuts (9) with Loctite

242 (blue). Install

locknuts (9), washers (10), Lull logo plate (11) and

black backing (12) at the rear of the vehicle (13).

Torque locknuts to, 29 - 51 lb-ft (40 - 70 Nm).

MU1640

MU1740

WARNING: To avoid personal injury

and/or equipment damage, DO NOT over shim

the rollers. The transfer carriage may jam at

the narrowest part of the rails and cause the

loss of a load or damage the rollers and/or

rails.

MU1630

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Lull 944E-42 Service Manual User Manual Page 820

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