Lull 944E-42 Service Manual User Manual download pdf (Page 823)

100

101

11.21

Model 644E-42/944E-42 Rev. 6/04

Transfer Carriage

13. If the vehicle has dual batteries, connect both

negative battery cables (1 and 2) to both batteries.

Connect the lower negative battery cable (1) to the

negative (-) terminal on the lower battery (3). Swing

the upper battery box (6) in and make sure that the

lip (5) on the upper battery box slides below the

knob (4). Secure in place with the knob (4).

14. Close and lock the engine compartment cover.

15. Inspect rear rollers. (Refer to Section 11.3.12, “Front

Roller Gap Check.”)

16. If required, perform rear rollers shimming. (Refer to

Section 11.3.13, “Front Roller Shimming.”)

11.3.14 Front Scraper Plate Replacement

1. Park the vehicle on firm level ground. Place the

travel select lever in the (N) NEUTRAL DETENT

position, engage the parking brake switch and raise

the boom to a horizontal (level) position.

2. Fully retract the boom and fully retract the transfer

carriage. Shut the vehicle OFF.

3. Place an Accident Prevention Tag on both the

ignition switch and steering wheel, stating that the

vehicle should not be operated. (Refer to Section

1.5, “Accident Prevention Tag Usage.”)

4. Open the engine compartment cover. Allow the

engine, transmission and hydraulic fluid to cool.

5. If the vehicle has dual batteries, disconnect both

negative battery cables (1 and 2) from both

batteries.

To access the lower battery (3), loosen the knob (4)

far enough so that the lip (5) on the upper battery box

clears the knob. Lift up the upper battery box (6) and

swing it out, so that the box clears the hydraulic tank

support bracket, to gain access to the lower negative

battery cable (1). Disconnect the lower negative

battery cable.

6. Remove capscrews (15) and washers (16) securing

each of the two old scraper plates (17) to the front of

the transfer carriage. Remove scraper plates. Clean,

inspect for damage, and replace as necessary.

7. Coat the capscrews (15) with Loctite

242 (blue).

Replace capscrews (15) and washers (16) and new

scrapers (17) on the front of the transfer carriage.

Adjust scraper to have a gap of less than 0.12 inches

(3 mm) between it and the frame rail. Torque

capscrews to, 25 - 44 lb-ft (34 - 61 Nm).

8. If the vehicle has dual batteries, connect both

negative battery cables (1 and 2) to both batteries.

Connect the lower negative battery cable (1) to the

negative (-) terminal on the lower battery (3). Swing

the upper battery box (6) in and make sure that the

lip (5) on the upper battery box slides below the

knob (4). Secure in place with the knob (4).

9. Close and lock the engine compartment cover.

MU1840

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Lull 944E-42 Service Manual User Manual Page 823

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