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Lull 944E-42 Service Manual User Manual Page 803

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11.1
Model 644E-42/944E-42 Rev. 6/04
Section 11
Transfer Carriage
Contents
PARAGRAPH TITLE PAGE
11.1 Transfer Carriage Component Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2
11.2 Transfer Carriage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3
11.2.1 Transfer Carriage Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3
11.2.2 Transfer Carriage Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3
11.3 Transfer Carriage Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3
11.3.1 Transfer Carriage Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4
11.3.2 Transfer Carriage Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.9
11.3.3 Rear Wear Pad Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.13
11.3.4 Rear Wear Pad Shimming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.13
11.3.5 Rear Wear Pad Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.14
11.3.6 Front Upstop Wear Pad Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.14
11.3.7 Front Upstop Wear Pad Gap Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.14
11.3.8 Front Upstop Wear Pad Shimming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.15
11.3.9 Front Upstop Wear Pad Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.16
11.3.10 Rear Roller Gap Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.16
11.3.11 Rear Roller Shimming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.17
11.3.12 Front Roller Gap Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.19
11.3.13 Front Roller Shimming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.20
11.3.14 Front Scraper Plate Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.21
11.3.15 Front Roller and Bushing Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 11.22
11.3.16 Rear Roller and Bushing Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . 11.23
11.3.17 Boom Pivot Bushing Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.25
11.3.18 Slave Cylinder Pivot Bushing Replacement . . . . . . . . . . . . . . . . . . . . . . . 11.26
11.3.19 Transfer Cylinder Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.27
11.4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.30
11.4.1 Transfer Carriage Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.30
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